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28Oct/095

Bamboo SL Sound Generator

Early this month, I was in Sydney for a weekend and it co-incided with the AMRA Annual Model Railway Exhibition. I was disappointed to not see the usual Japanese Layout by a well known Australian modeller in the Japanese N Scale realm... but found enough goodies in the 2nd-hand junk boxes to satisfy my need for Japanese stock.

An EF81 (missing one panto and other bits) was still for sale from another seller for $80 and I passed on it again as, although I'm sure it'll run fantastically, I don't want to have to spend the extra money (and time search Poppondetta) for all the missing components.

Boxed product

Inconspicuous WAMU Wagon

And then... the find of the day... A, and I quote ”BB サウンドシステム SLドラフトN” or translated to: "BB Sound System SL Draft N". [Note: SL stands for Steam Locomotive in Japanese, they've coined the acronym.] When I saw it, I could only guess that it made SL sounds... and should be towed behind an SL. I asked the price, was told $10 and I didn't even ask if it worked, as I just wanted to get it and test it instantly.

Instructions?

On the train back to the city (2 hour ride) I read the instructions... hah... read them like a picture book! I could read the Katakana.. and that hinted something at a 'Power pack' and 'SCR timing pulse'. I thought I'd just bought a lemon that required some magic to get the chuffing happening... boy was I wrong!

If anyone wants to look at this image and give me a proper translation of it then go ahead... I'll post it here. Otherwise, when I get the time, I'll attempt to type it in to Google translator and see what it spits out. I really should've studied Kanji further after Uni :)

Magnet and reed switch

Closer view of reed switch

Inspecting the Kato WAMU freight car (damn heavy!) I saw that there was a reed switch and a magnet glued to the axle. Primitive technology from Japan... but considering the age of the paper the instructions are on, I'm guessing this whole thing is over 10 years old; but i'm yet to actually research it. Anyway, when rotating the axel you could hear the reed-switch clicking... meaning that it would be the 'pulse' required.

Dismemberment

Sound circuitry

Opening it up, very gently, I found a reasonably dated PCB with quite large components.. but everything fitting nicely. There is a standard (what looked like a microphone) speaker mounted downwards and they've also added weights on the inside of the shell.

Finally, tonight, I put some voltage to the unit. I had to turn my Kato Powerpack up to notch '2' to get it hissing... and it sounds good!... I then pushed it along the tracks and the chuffing started... I realised that I could quickly get it to chuff way too fast and sound like a machine gun. After attaching my MicroAce steamer, I realised the main issue; the voltage required to start the sound was so high that the steamer was already flying. At this speed, although it sounded ok, it was still too fast to be enjoyed. When there was no loco on the tracks and the voltage was high, the sounds were great... you could even lock the reed switch open (at the sweet spot) and the chuff would continue forever... as in when an SL releases pressure at the end of a trip.

I then had a closer look at the circuit board to see if I could drop the required voltage to get the sound moving and something dawned on me... The sound worked in both directions... meaning that the circuitry had to work either way the DC voltage was supplied... this meant it had to have a bridge-rectifier in it already... DCC AC Voltage here I come!!!!

Of course, I ran out of time to test it on DCC and I also have no SLs DCC'd up. My MicroAce steamer seems to have a large enough tender... but I love that thing and don't want to hurt it. It also manages to suck power through it's driving wheels and so it'll be a task to convert it.

Videos!

This is the unit running on DCC. I don't have any steamers converted to DCC yet, so I put it in the middle of my 'Aizu Renewal' set. Apart from grotty wheels and tracks, the sound is great.

These videos haven't aged well!

26Oct/092

Time is a figment of your imagination.

This is amazing, I was just looking at the main page of this site and realised it's nearly been a year since I've posted any real content!

I can't say I have any more content to post today either... I've been busy on weekends with life (moving state, etc..) and so I haven't had much of a chance to do any work on the models. I'm currently shifting to the state I bought the Shinkansen layout from... how ironic. The layout (due to taking up half of the parents garage) has now been all but deconstructed and boxed. I intend on turning it into a dog-bone, but an L-shape, with a single join. I have 4 weeks to do this, and since sleeping 40 metres from the layout, should see progress. The goal will be to then be able to store this layout on shelves in the garage and not consume too much space.

I've also been busy (call it an addiction) checking out Yass Junction.
Check my page out on the yellow links above... Yass is the closest 'Main South' station to Canberra and gets a lot of good traffic on a Saturday. I usually venture to get down there just before 0600 to see the grain trains, but it all depends on the weather.

Anyway... more news as I get to it.

22Aug/093

Back to WordPress…

The novely of Drupal wore off.... it's back to WordPress...

I've also slapped Gallery2 in the backend and will be integrating soon enough. Hopefully I'll be able to create better stories on adventures such as this morning in Yass where 3 trains ran wrong-road.. ... more on that later.

24Jan/092

Layout obtained, Trains purchased.

So much has happened over the last month that I've had zero time to get to this site... but I'm finally going to report on the latest happenings.

The new Layout

Firstly, I bought a Shinkansen Layout on eBay from Victoria and, over the space of the last three weeks, have managed to transport, reassemble and finally run it.

I hired a flatbed/cage ute and drove it down to Melbourne without dramas. The return trip was a lot harder... I initially had the choice of two seperate utes until I'd realised one was slightly bigger, of which I then fought for. This became even more crucial as when loading the layout we soon found out that the space available was near-on perfect.

Once on the road, it turned out that the tarpaulins I bought were cheap-as-crap and split/shredded/tore very quickly. I got around 250~350ks out of them (out of the ~800k trip) until they failed and flew everywhere... We then had to stop at random intervals in random locations to either purchase new taps on the way and cover portions, or untie broken straps and tidy everything up.

We then proceeded to hit a storm... but ended up chasing it slowly through to Yass. The road in front was wet; but our load stayed safe.

The layout was dumped at the parents house in pieces and then not gotten back to until a week later. Of course, the night I was to reassemble, I'd forgotten the bag of bolts to connect everything and therefore couldn't do a thing. It wasn't until a week after that when I could finally set it all up (last Wednesday.)

The first run was of my Series 0 Doctor Yellow and my newly acquired Hikari RailStar. It ends out that I could not get either of them to complete a full lap. Sure, the layout had been through an ordeal and the tracks/wheels probably had not been cleaned for a while... but this was Japanese stock and I expected at least a full lap on full speed. Time ran out quickly that night and I went home at least accomplishing a fully reconstructed layout.

Finally today (Saturday, Jan 24th 2009) I was able to have a proper day of running. See the photo album here. I started to thoroughly clean the layout and also removed bits and pieces to see how it was all constructed.

I also bought a step-down transformer (as the Kato powerpacks weren't dual voltage) and ran the track on the provided transformers... it turns out that the shinkansen reacted much better than this doing laps at very low speeds and also achieving very high speeds.

The final goal was to attempt to set up a local line, but I'd forgotten the feeder cables to the unitrack I had and also ran out of time.

Japan Auction Center

So, you want something from Japan, but it's on Yahoo Auctions Japan and most of the sellers (if not all) wont ship internationally nor speak English. This is where Japan Auction Center comes to your rescue. For a nominal fee you can use their website to deposit money (must be done before you can bid) and then utilise the owners Auction ID to bid on Japanese Auctions. It's all done real-time and can be a lot of fun bidding against the Nihonjins.

There's an interesting note of difference between Yahoo Auctions Japan and eBay. The process is very much the same (proxy bidding, etc...) but if you happen to bid in the last 5 minutes of an auction then the auction end time will be extended another 5 minutes. This then means that there can be no sniping and that the buyer who truly wants the item will get it.

Anyway, I bought quite a few items and will be back online shortly to finally get my 300 Series Shinkansen.

The loot:


In conclusion...

I'm one happy camper... a new layout and new trains. I want to get the local lines done very soon and then the buildings/rural area/city planned out. I intend on changing the main city area to a Shin-Osaka style station with yards.. but we'll see what the space can provide.

24Dec/080

DCC “Directional” Lighting without a Decoder

So, you have a 16-Car, 12-Car, 8-Car, 6-Car or 3-Car consist and you want to get the tail/head lights functioning correctly? Of course, you've already installed the expensive decoder in the engine car of the consist and if this is anything like all of the Japanese models I've dealt with, then it's somewhere in the middle and getting the power to the headlights is not really an option.
Ok, So companies like Kato have created smaller, feature-less decoders specifically for headlight and taillights in end cars... these are still the best option... the advantage to what I'm about to show you is that the lights will switch between backwards and forwards.
Anyway, if you can't, or are morally obliged not to, install the end-car decoders then you can cheat and install an AC/DC rectifier diode to 'fix' the direction of the train (and lights).
This, of course, means that the train you are going to install this into should really be only every traveling in one direction 'prototypically'. You'll be able to swap the end cars when you want the train to travel in the opposite direction, but this could be tedious and so it is entirely recommended this method only be used for consists where you intend on running them in one direction.

Micro Ace 6-Car "あいづ" KIHA 485系

So, as you may have recently seen, I installed a decoder in my 6-Car "あいづ" KIHA 485系。 The engine car was number 3 of 6, so couldn't really get any further into the center... which is a good thing as it means it's nearly pushing as much as it has to pull.

So, I decided as I'd got it at a bargain price, that I wasn't going to fork out too much to make it DCC. I had the decoder in the engine car and wanted the lights to not 'buzz' and function correctly. I intended on having it running in one direction most of the time and could handle swapping the end cars if I wanted it to go the other way.

What this meant is that I would get an AC->DC Rectifier (0.84c at the local electronics store) to convert the AC voltage off the tracks to DC.

Once in DC voltage the polarity would be fixed... even if the car was swapped around on the rails.

Right, so I removed the old lighting circuit board and bent the pins up that connected with the power rails... I then extended the AC side of the rectifier and pushed the pins into the area where the old contacts used to touch the power rails.

I then soldered up the DC output to the circuit board and threw it on the tracks to test.

Ok, this worked well... the lights even stayed on constantly after a bit of a wheel clean. Unfortunately, you now cannot 'shutdown' the train in a siding without cutting the power. The other issue now was that the rear car would have the 'Forward Lights' on as well if wired up directly... I therefore had to reverse the wiring after the DC output. I used my 0.25mm 'winding wire' for this.

And then a test...

And that was it... the train was DCC'd and ready to roll... It worked perfectly after this as well.

Twilight Express

I then quickly slapped a Rectifier in my Twilight Express end car and disabled the lighting in the car that sits right next to the engine.

To my surprise... a 12v BULB!... This must been an older set as Martjin had previously mentioned.

...and that was a wrap... yes, it's a mighty cop-out... and those who wish to have functional/switchable head/tail lights should not do this, but it does work and I must admit, does the job for my kinda running (Full Steam Ahead!)

24Dec/080

Micro Ace 485 Series “あいづ” 6-Car Decoder Install

I found this for sale on eBay and, although it's JR East, I decided I could do with another 6-Car set.



Being my first Micro Ace product, I was extremely impressed with the level of detail. I was also extremely impressed with the electronics on the inside and the way everything just snaps together... of course, this is the same with the greater majority of Japanese model railway products... but this 6-Car set seemed much easier to pull apart.

Once apart, it was obvious that the decoder install was going to be very easy... The motor contacts could easily be separated and the power rails were made of copper... solderable! After the copper wire was on.. the wire was lead back up alongside the copper rails to the decoder... wires were also soldered onto the rails to provide power. Finally, the decoder was installed.

485 Series decoder installed

Right... lighting... as per any large consist... there is usually a considerable length to the end cars for directional lighting... this usually means that people should install separate decoders in the end cars (high price!) or run wires throughout the cars (ugly!)... so instead, I decided to convert the AC current to DC and force the lights to be in specific directions...

But you'll see that in my next post!

27Nov/087

DCC Booster Complete

Ladies and Gentlemen,
I am proud to finally announce that the Booster has been completed and tested.

Booster completed

Booster rear

The final design incorporates the following features:

  • Short Circuit Protection with a ~6sec timeout when short detected.
  • Two segments per booster rated at 2-3Amp each.
    • These can be combined for a total output of ~5Amp.
  • Status LEDs to indicate power output on each segment and also overload/short detection on each segment.
  • Second Serial Port (DB9) on the rear panel to allow data connection to another booster.

A typical setup of the Booster would be as follows:

boosterdiagram.PNG

The Booster shown above was built in a readily-available Project Box and the next one built will probably not use the same model. I'll be going to the store on the weekend to see exactly what is available as the box used is a little larger than what is really required. Either way, if you still wanted one of these, now is the time to contact me.

28Oct/080

Final PCB Board Complete!

Well, Silver Circuits manufactured and delivered my PCB much much quicker than expected and I'm not complaining!

Circuit board

And, last night, after a rush of construction... I couldn't get the board to work... The 'trip' sensors were permanently active! After a 30 minute stare at the circuit design today I'd realised I'd viewed an older circuit schematic when designing the PCB and had put the inputs to the LM339 the wrong way around!
After a quick test to correct this I had the booster operational.

Circuit board

Unfortunately this now means that all boards in this initial run are defective, but I have devised a way to correct the issue without too much hacking. A small veroboard piggy-backed on has allowed me to correct the inputs to the IC.

Circuit board constructed and operational

I was very much relieved once it was all operational. I now need to get the final components (you can see a dodgy-hack of resistors wired on) and the heatsinks in place. Then I'll need to find a neater box to mount it all in and all should be set to go.

21Oct/082

PCB Design Complete

Well, after a long fight of finding appropriate software and then design I've finally sent off the final (if not entirely messy) design to the manufacturers...

Sure, it's not as small as I would have liked... but it's all set in stone now. I should see 8pcs on my doorstep in around a fortnight and then I can finally produce a finished product.
I can't wait actually... Last weekend I tested the final prototype on my own layout... which really only allows for around 3 trains running (one on a branch, one stuck in a siding and one on the main) and my battery ran out on the laptop before I had a chance to fully test it all out... either way, the quick test ran perfectly on all accounts:

I also purchased two DCC Accessory Decoders from eBay. I coded those in to trainControl (you'll see a few little squares above the console messages and below the train throttles) and they work great. Unfortunately they cannot be wired directly to the Kato UniTrack points (you'll need to wire a few relays in between) but I'm told work well on the Peco points. I didn't get to test them at the time.

The DCC Accessory Decoders did require me to do a bit of fine tuning on the Booster circuit though; it turns out they suck quite a bit of current on power-up to charge their little capacitors. This meant that the initial current draw on the booster was exceeding the trip circuit and the whole system would not power on.
After a little help the 1K2 resistor providing the op-amp comparison voltage was incremented to a 1K4 and everything worked fine.
This made me realise that the circuit will have different requirements for different layouts and so the final design will now incorporate a trimpot (initially set to 1K4) that can be user adjustable [but WILL void warranty] for 'expert users' to adjust.
Anyway... the work continues... everything is now set. I'm quite proud of the entire system and I can't wait to see the final circuit boards!
UPDATE: The boards are already done and on their way (priority) to me... thanks to Silver Circuits!

12Oct/080

DCC Booster Prototype Mark II

Ok, hot off the development floor is the Booster Prototype 2.

shorted.jpg

This now includes short-circuit protection! The final design will have 2 outputs (for two separate segments of track) at 3 Amp each (depending on power supply capabilities.) There are also now 4 status LEDs (Supply Power, Data, Overload, Track Power/Data)... More to come as I finalise the circuit board design.